The demand for custom activewear has skyrocketed as brands and entrepreneurs look to create unique, high-quality fitness apparel. Whether launching a new gym wear brand or expanding your product line, choosing the right sportswear manufacturer is crucial. 

This article highlights some of the top custom activewear manufacturers and answers key questions about the industry, including profitability and startup costs. Let’s explore it together!

Things to Consider When Picking Custom Activewear Manufacturers

Manufacturing Capabilities

• Customization Options

Check if they offer custom logo printing, embroidery, or special fabric treatments.

• Product Range

Ensure they can produce various activewear items like leggings, sports bras, or compression shirts.

• Fabric Selection

Look for options like moisture-wicking, breathable, or sustainable fabrics.

Quality Standards

• Certifications

Verify if they have ISO, OEKO-TEX, or other quality assurance certifications.

• Stitching & Durability

Request samples to inspect seam strength and fabric quality.

• Performance Testing

See if they test for stretchability, sweat absorption, and longevity.

Minimum Order Quantity (MOQ)

• Flexibility for Startups

Some manufacturers require large MOQs, which may not be ideal for small businesses.

• Bulk Discounts

Larger orders may qualify for better pricing.

Pricing & Production Costs

• Cost Breakdown

Understand fabric costs, printing fees, and any hidden charges.

• Competitive Pricing

Compare different suppliers to get the best value.

Shipping & Logistics

• Global Shipping Options

Confirm if they ship internationally and at what cost.

• Customs & Duties

Check for potential import taxes when sourcing internationally.

Selecting the right custom activewear manufacturer is essential for guaranteeing high quality, cost-effectiveness, and reliability. 

By carefully assessing key factors such as manufacturing capabilities, quality standards, minimum order quantities (MOQ), pricing, production efficiency, sustainability, and shipping logistics, you can identify a supplier that perfectly aligns with your brand’s requirements and long-term goals.

Who Makes the Best Quality Sportswear?

Manufacturers make the best quality sportswear with high-quality materials, advanced production techniques, and strong customization options. Here are some of the top manufacturers:

Berunwear (China)

• Specializes in custom sportswear and fitness apparel
• Offers eco-friendly and high-performance fabrics
• Low MOQ (Minimum Order Quantity) for startups

Davis Activewear (USA)

• Premium athleisure and performance wear
• Uses sustainable materials and advanced moisture-wicking technology
• Trusted by established fitness brands

Gym Clothes (USA)

• Manufacturer of yoga wear, gym clothing, and sports uniforms
• Offers ODM & OEM services
• Competitive wholesale pricing

Hucai Sportswear (China)

• Experts in custom private-label activewear
• Provides seamless technology and high-stretch fabrics
• Low MOQ for small brands

Gag Wears (India)

• Focuses on sports team apparel and custom fitness wear
• Wide range of fabric choices and designs
• Ideal for startups and bulk orders

Vimost Sports (China)

• Specializes in custom sublimation sportswear
• Offers fast turnaround times and bulk discounts
• Suitable for teams and independent brands

Santic Sports (China)

• Renowned for cycling apparel and high-performance sportswear
• Uses advanced fabric technology for breathability and comfort
• Works with global sportswear brands

Cliff Keen Athletic (USA)

• Established athletic apparel manufacturer
• Specializes in wrestling, football, and custom team uniforms
• High durability and premium quality materials

Alanic Activewear (Australia & USA)

• Leading sportswear manufacturer with global reach
• Offers wholesale, private label, and custom activewear solutions
• High-quality performance fabrics and unique designs

Formative Sports (Pakistan)

• Specializes in custom sports uniforms and fitness apparel
• Offers affordable pricing with great customization options
• Trusted by international sports teams and gyms

Is Activewear Profitable?

Yes, gym wear is a profitable industry due to increasing health awareness and fitness trends. Here’s why:

High demand

People prioritize fitness and active lifestyles.

Customization & branding

Private-label activewear allows businesses to create unique products.

E-commerce growth

Online stores and social media make it easier to market and sell gym wear globally.

Profit margins

Well-branded athletic apparel can sell for 2-3 times the production cost.

Choose a Suitable And Reliable Intermediary

As a one-stop solution direct factory business intermediary, ASG offers plenty of our factories to you. With the right manufacturer by your side, you’ll be equipped to produce high-quality, trend-forward activewear that truly resonates with your target market.

Ready to take the next step? Request a sourcing quote from ASG today and connect with vetted activewear manufacturers. Save time and streamline your search for the perfect production partner tailored to your unique needs.

In addition to custom sportswear suppliers, we also provide leather suppliers and jewelry suppliers including but not limited to China, etc. Click to learn more about us.

Conclusion

Finding the right sportswear manufacturer is key to launching a successful fitness brand. Whether you’re looking for premium athletic apparel or affordable gym wear, manufacturers like Berunwear, Hucai, and Davis Activewear offer great options. Additionally, the custom gym wear industry is highly profitable, and with an initial investment of $8,000 – $35,000, you can start your fitness clothing line.

Choose a manufacturer that aligns with your quality standards, budget, and business goals!

FAQs

How Much Does It Cost to Start a Fitness Clothing Line?

The cost of starting a fitness clothing line varies based on design complexity, materials, and order quantity. Here’s a breakdown:

• Design & Prototyping: $500 – $2,000
• Manufacturing (MOQ: 100-500 pieces): $5,000 – $20,000
• Branding & Packaging: $500 – $3,000
• Marketing & E-commerce setup: $2,000 – $10,000
• Total Estimated Cost: $8,000 – $35,000

How much does it cost to start a fitness clothing line?

A fitness apparel brand might start with startup expenditures between $4,000 and $10,000. Costs include a computer, design software for athletic wear, and manufacturing samples of your athletic wear.

Why is activewear so expensive?

Many athletic wear brands incorporate advanced microfibers that effectively wick away sweat or apply antimicrobial treatments to combat odors. 

Some also integrate UV protection or cooling technologies for enhanced performance. These innovations are the result of extensive research and development, which inevitably contributes to the overall cost.